This just started working but I am posting this in case to keep track of what was happening. So no need to reply I just want to have a running record.
This worked perfectly after we finished soldering it. Probably worked about 30 minutes. The led still comes on but there is no sound unless I put my ear on top of the speaker.
If I switch it on holding the tuner it makes a single beep, if I switch it on holding the volume up button it beeps twice, and it beeps 3 times if I hold in the volume down button. Not sure if this is some sort of setting or diagnostic. Doing the same with the presets 1 - 4 doesn’t do anything.
As it turns out it works sporadically. I haven’t been able to discover a reboot combination that makes it work but sometimes it does just work. It isn’t leaving it off for a certain period of time or leaving it on and waiting.
Same here.
For the love of… I can’t get it to work every time. When it powers on and responds to keys, it then it works, memorizes stations, just fine.
However, turn it off and than on again, and that’s it. Nine out of ten times, just some noise from LM386 audio amp.
I’ve had checked with the osciloscope, PIC sends the clock to MM100-2, but nothing else happens.
I have a similar problem. Everything works; tuning, presets etc, but there is almost no sound unless I put my ear on top of the speaker.
To my idea it is all soldered properly and did some measurements following the downloaded scheme; this is showing 3.3V at the right places.
If anyone has an idea why there is almost no sound that would be great.
Some soldering seems to be too large, have you a multimeter to check there is non false connection with continuity check ? as for some with too low solder material …
Have you try unplugin, replugin the ICs ? (some times simply a socket / IC false contact)
You could use an old toothbrush to clean the soldering projections …
Have a nice day !
Edit : No T1 and VR1 permutation ?
My thoughts exactly.
I did try to reheat it, but to no avail. Therefore, I believe it is just a bad one.
I wonder If Welleman would recognize this and send me a replacement?
Thank you. I have just contacted local dealer (chipoteka.hr), and now I wait for response. I hope that will go through nicely, and if it doesn’t, then I’ll contact VEL450…
Have fun!
The problem appeared to be due to a bad soldering of resistor R2.
After having fixed this the problem with the sound was fixed and the radio works perfectly!
Check if the transistor has not been mixed up with the voltage regulator, has the same housing TO92.
Not visible in photo.
Also check all soldering joints. See “Klaas” his solution.
@ Klaas,
Nice to hear it’s working now!
Usually the cause is a wrong component placement (orientation), transistors swapped with voltage regulators TO92 and vice versa, and very often bad soldering.
A good starting point for leaded tin is +/-350 - 360 °C for stations with passive tips,
or 300 °C for stations with active tips. These temperatures are about 30°C degrees higher for lead-free tin.
Thank you for your effort.
I am using a old Weller soldering iron (one with magnetic switch) with tip #7 (if I remember correctly), and I have checked both the orientation and type of TO92 transistor/chip. I have also checked the board for cold solder joints, and other mistakes. I even tried to re-solder the SMD componentst, but I do not have re-flow oven to re-solder the chip.
Therefore, I have sent the board to local distributor, and they have checked everything and it looked ok to them, except the tuner chip. They have never seen the chip thermally sensitive in such fashion. Could be bad SMD soldering, but I guess they have checked that? Nevertheless, they have sent me another kit.
We have already assembled replacement kit and it works just fine!
Thank you!
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