Hello, i have bought this printer a while back but after many time spent calibrating and what not, i still can’t get a decent print, i am despaired, please, if there is anyone out there that knows what i need to do based on the following pics, let me know, any information you’re willing to give is crucial
Hello, thank you for the reply, i have got a flexible coupler for the motor, the only thing i don’t have is the Z motor bracket, but how can the bracket improve anything, my prints are reaaally bad as you can see
Mount your flex coupler, print the new Z motor mount, it will be wobbly, but still better than the original. Then mount your motor on your new Z motor mount, and print the same mount, it should be a lot better quality by now. I had the same problem, this helped me alot. Also, upgrade your spindels to trapezoidial in future if possible.
oh, i see, thank you very much for your opinions, unfortunately i do not have the money to replace the whole spindle assemble and also re-do the code to embrace the new spindle
I am so sorry for the long time to reply, but i have been working and studying, thus i lost track of the post; i live in Portugal my friend
Also, i saw a lot of posts on improving the z axis, is there anything i can do without having to print upgrades? because i would have to improve the z axis before a i the upgrades as i can’t print anything anymore…
This printer is a nightmare, the four corners of the print always lift and the vertical surfaces are like the Atlantic ocean…
I’ve experienced similar problem after installing new flexible coupler, hobbed bold and re-calibration of steps per millimeter of the extruder motor. Coupler and hobbed bolt worked well until I made calibration - more (yet, correct) amount of extruded plastic revealed that I have serious Z wobbling. It seems that the reason for this effect is Z-step skipping which occurs due to larger friction between Z linear bearings and rods when Z-carriage starts to wobble forced by the the spindle.
What helped me to resolve the problem:
very strong tightening the Z-spindle and flexible coupler with M8 toothed nut
removal of the clamp and bearing at the top of Z-axis spindle
I don’t think that will be a problem since Z axis is indirectly coupled to the frame by linear bearings and guide rods…
I have made s sketch to illustrate the idea of modification:
here the blue dots denote the points of secure mounting of spindle. The green dot is the point of “weak” connection of the axis to the frame through the Z-carriage. So, in the three point assembly, the wobbling axis will cause the Z-carrige to wobble and make exess tension on linear bearings, increase friction and finally lead to missing Z-steps. In the two point assembly the axis wobbling will occur between motor and Z-carriage, and at the upper end or the rod, but the Z-carrige will be held in place by bearings/rod and move more freely, I think.
I don’t think that will be a problem since Z axis is indirectly coupled to the frame by linear bearings and guide rods…
I have made s sketch to illustrate the idea of modification:
here the blue dots denote the points of secure mounting of spindle. The green dot is the point of “weak” connection of the axis to the frame through the Z-carriage. So, in the three point assembly, the wobbling axis will cause the Z-carrige to wobble and make exess tension on linear bearings, increase friction and finally lead to missing Z-steps. In the two point assembly the axis wobbling will occur between motor and Z-carriage, and at the upper end or the rod, but the Z-carrige will be held in place by bearings/rod and move more freely, I think.[/quote]
Hum, interesting, i will try it out when i have the time
This will decrease the z-wobble. Because if you just hang it around the original one it will get so much tension that it can move the whole Z-beam up and down as it demands filament.
Hello,
I had the wobbly z shaft as well, but not as bad as to give bad results.
I found the problem to be that the Z-axis stepper motor was taking the strain when lifting, instead of the top bearing.
Using the original parts, I loosened the Z-axis connector grub screw, and also the top bearing mount screw, and raised the top bearing mount a few mm’s to take the strain off of the motor, and retightened all screws.
This took the strain off the motor, and stopped the wobble.